Screw the BASE to the CLEATS using (1¼) inch flathead wood screws. Using a drill with a countersink, drill a series of holes through the BASE and into the CLEATS. Clamp the two sides together with a bar clamp. Place the BASE on top of the CLEATS and press into the construction adhesive. Place a generous bead of construction adhesive along the inside edge of the two CLEATS. Using construction adhesive and (1) inch roofing nails, nail the (2) inch CLEAT to the (3½) RAIL, keeping the bottom edge even.Ģd. Rip (2) strips of MDO plywood (2) inches wide and (93) inches long for the CLEATS.Ģc. Rip (2) strips of MDO plywood (3½) inches by (93) inches for the RAILS.Ģb. When you position the saw in and you will use this number.Ģa. Also, measure the distance from the front edge of the plywood to the front feet of the saw. The width of the BASEis the distance from the front edge of the plywood to (2) inches past the back feet or projecting brace of the saw. Measure (2) inches past the back feet of the saw or projecting brace which might be there. The arm of the saw should be sticking over the edge of the plywood. Check to make sure that the front feet of the saw and other parts of the saw are at least (2) inches on the plywood. Using a framing square, measure (9) inches from the front edge of the plywood to the fence of the saw. Place the miter saw on a sheet of plywood near the front edge. Bob was kind enough to build a bench for the GNH Windham location after the Hurricane Irene flooding.ĭownload the full set of plans here. After you build a bench for yourself, think about building a second bench to donate to someone who could use one. This DIY topic was submitted by local carpenter Bob Mullens.
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